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世聯翻譯公司完成軟件操作說明英文翻譯
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世聯翻譯公司完成軟件操作說明英文翻譯
User informationCutter head WMK 360l +550l -2MUser informationCutter head WMK 360l + 550l -2MEN_WMK-2M-MK_Übersetzung Originalbetriebsanweisung V1.2.docx 02.05.2013 12:11:00 page 20 Safety NotesAttention! The following safety measures must always be observedwhile grinding and mounting the cutter head! Prerequisite for the safe handling and problem-freeoperation is perfect grinding, balancing and the properassembly of the cutter head. All persons who are involved with grinding the cutter and theassembly of the cutter head, must read and observe thefollowing user information carefully. It involves your safety!When installing and mounting the cutter head, always wearsuitable protective gloves made from e.g. a materialreinforced with metal fibres.Keep young people, children and untrained persons away from themachine! The owner is under obligation to appoint only such personsto grind the cutter and assemble the cutter head, who:- have been instructed in the handling and who are aware ofthe fundamental regulations for work safety and accidentprevention.- have read and understood this user information, especiallythe safety chapter and the warning information. Operation and maintenance of this cutter mixer areconsidered dangerous as defined by the Law on YouthEmployment Protection (§ 22). Do not let unauthorisedpersons use the cutter mixer.Storing cutter head and cutter safely Cutter head and individual cutters must be stored safely andpreserved for transport as long as they are not being used.Intended use The WMK cutter head is provided for the VCM 550l, VCM360l vacuum cutter-mixer; CM 360l cutter-mixer fromK+G WETTER. All other uses are not allowed. The WMK cutter head is permitted for a maximum speed of3600 rpm (VCM 550l) respectively 4000 rpm (VCM / CM360l). Prerequisite is perfect grinding (chapter 4), adjustment(chapter 2.1) and perfect balancing and assembly accordingto chapter 2.2 and 3.1.User informationCutter head WMK 360l + 550l -2MEN_WMK-2M-MK_Übersetzung Originalbetriebsanweisung V1.2.docx 02.05.2013 12:11:00 page 3Table of contents Page0 Safety Notes 21 Description 41.1 Cutter head/Spare parts list 41.2 Cutter sets 51.3 Stop disc 52 Adjusting and balancing the cutter head 82.1 Adjustment 82.2 Balancing 103 Installation and removal of the cutter head 123.1 Assembly of the cutter head 123.2 Disassembling the cutter head 144 Grinding instructions 154.1 Grinding 155 Cleaning and testing 165.1 Cleaning 165.2 Testing 16User informationCutter head WMK 360l + 550l -2MEN_WMK-2M-MK_Übersetzung Originalbetriebsanweisung V1.2.docx 02.05.2013 12:11:00 page 41 Description1.1 Cutter head/Spare parts listCutter shaft10Figure 1 Cutter headNo Description Qty. Part-No.VCM 550lPart-No.VCM 360lCM 360l1 Balancing ring 1 550-0-157 550-0-1572 Cutter head disc complete for cutter 1+2without cutter1 550-0-152 550-0-1523 Cutter head disc complete for cutter 3-8*without cutter1-3* 550-0-153 550-0-1534 Filler piece 2 550-0-148 550-0-1485 Cutter A/1 (straight) 4-8* 550-0-155/1 530-0-1235 Cutter B/1 (2-radius) 4-8* 550-0-154/2 530-0-0945 Cutter Z/1 4-6* 550-0-413 530-0-128Figure 1 shows the 2-radius form.6 Intermediate disc depending on numberof cutters*1-3* 550-0-156 550-0-1567 End disc 1 550-0-164 550-0-1648 Cap nut 1 550-0-162 550-0-1629 Safety screw 1 550-0-163 550-0-16310 O-Ring 1 420 087 420 087User informationCutter head WMK 360l + 550l -2MEN_WMK-2M-MK_Übersetzung Originalbetriebsanweisung V1.2.docx 02.05.2013 12:11:00 page 5Depending on the purpose of use, 4 to 8 cutters can be used in 2 to 4 cutter sets in theWMK cutter head.The WMK cutter head consists of 2-4 cutter sets with twocutters, balancing ring, intermediate discs, end disc, cap nutand safety screw. Depending on the purpose of use, a cutterset with two cutters can be replaced with an intermediate discwith same thickness.1.2 Cutter setsA full cutter set consists of the stop disc with two inlaidsegments, the balancing disc and two radial opposite cutters,that are screwed onto the fixed segments in the stop disc.In the cutter set 1, a filler piece and then the second cutter ismounted opposite the first cutter. In the same manner, a fillerpiece is fastened opposite the second cutter.1.3 Stop discEach stop disc is made of a solid steel core with a centralbihexagonal and four taps for fixing the inlaid segment. Twostop bolts used in each of the stop segments serve as stopperfor a cutter blade. The cutter blade is screwed to theEinlegesegment.For easy handling of the cutter sets, the outer ring of the stopdisc is made of plastic. There are holes in it for the balanceweights and an identification number from 1 to 4 (see Figure 2,Pos. 7) for the cutter sets 1 to 4.In the balancing disc for cutter set 1, two additional centringbolts are used to fix the fitting position to the balancing ring andthe cutter arrangement on the cutter set.User informationCutter head WMK 360l + 550l -2MEN_WMK-2M-MK_Übersetzung Originalbetriebsanweisung V1.2.docx 02.05.2013 12:11:00 page 6Figure 2 Cutter set 1Pos. Description Quantity Part-No.1 Inlaid segment complete (possible size 1-10) 2 550-0-4142 Stop disk 1 550-0-3133 Balancing disc 1 550-0-1494 Balancing weight 10 410 A 003 M5 Centring bolt for filler piece in cutter set no. 1 1 410 A 0256 Centring bolt for balancing ring in cutter set no. 1 1 410 A 0047 Cutter set number ( 1 )8 Countersunk screw DIN 7991 M8x20-A2 2 403 0579 Round conical nipple 182 x 3 1 1000 061610 Filler piece 2 550-0-14811 Cheese head screw DIN 912 M6x12-8.8 4 1000 4892User informationCutter head WMK 360l + 550l -2MEN_WMK-2M-MK_Übersetzung Originalbetriebsanweisung V1.2.docx 02.05.2013 12:11:00 page 7Figure 3 Cutter set 2 – 4Pos. Description Quantity Part-No.1 Inlaid segment complete(possible size 1-10) 2 550-0-4152 Stop disc 1 550-0-3133 Balancing disc 1 550-0-1504 Balancing weight 10 410 A 003 M5 Cutter set number (possible from 2-4)6 Countersunk screw DIN 7991 M8 x 12 – A2 2 403 0597 Round conical nipple 182 x 3 1 1000 06168 Cheese head screw DIN 912 M6 x 12 – 8.8 4 1000 4892User informationCutter head WMK 360l + 550l -2MEN_WMK-2M-MK_Übersetzung Originalbetriebsanweisung V1.2.docx 02.05.2013 12:11:00 page 82 Adjusting and balancing the cutter head2.1 AdjustmentThe cutters delivered with the machine are adjusted ex-worksat the best distance to the cutter bowl. The distance is about1,3 - 1,8 mm.All cutter knives are of the blade length.The tips of the knives are not ground when resharpening. Theinsert segments are used to properly align the knives with thecutter bowl (Fig. 2 and 3, pos. 1)Each insert segment has been fitted with two solid stop bolts.The distance between the boreholes for the stop bolts isvariable in a radial direction of the knives, so that it is possibleto adjust the knife in relation to the rim of the bowl.Segments are available from size 1 to 10. One difference insize number corresponds to a change in distance of 1 mm.The cutter head is factory set; cutter set 1 is typically fitted withan insert segment size 10, the other cutters sets are fitted withan insert segment of size 8 or 9.If the tip of a knife has been damaged making it necessary toresharpen it, the edge of the knife can be adjusted in relation tothe rim of the bowl by using smaller sized insert segments.Segments in sizes 1-10 mm can be reordered from K+GWetter.Figure 4 Adjust cutter setThe cutter sets must be balanced with the adjusting andUser informationCutter head WMK 360l + 550l -2MEN_WMK-2M-MK_Übersetzung Originalbetriebsanweisung V1.2.docx 02.05.2013 12:11:00 page 9balancing device (included with the cutter mixer) if they aredismantled, e.g. for cleaning and grinding. To do this, proceedas follows:1. Place the completly cutter set (Figure 2 and 3) on theadjusting hexagon (Figure 4) of the adjusting device.Check for a secure fit of the insert segment fixing screws inrespect of the stop disk (Fig. 4).2. Place cutter on the cutter head disc, stop on the stop boltsand tighten with the fixing screw (Figure 5).3. Turn cutter against the adjusting screw (Figure 4).Attention, the number marking on the balancing disc mustmatch with the marking on the adjusting screw (seeFigure 4).4 Check the distance from the adjustment screw to theforemost cutter tip. The cutter head has been factory set; itmust be easy to turn the tip of the knife past the adjustmentscrew.5. Should this not be the case with a new knife, the knife is toolong and its tip must be ground.If knives have been resharpened (perhaps due to damage)and consequently are too short, the distance to the cutterbowl, i.e. the adjustment screw, can be properly adapted byusing a new insert segment.Insert segment size 1-10Figure 56. Remove cutter, loosen insert segment and replace to asegment with proper size.Insert segments, sizes 1 to 10 with cutter knives offset atincrements of 1 mm, can be reordered from K+G Wetter.User informationCutter head WMK 360l + 550l -2MEN_WMK-2M-MK_Übersetzung Originalbetriebsanweisung V1.2.docx 02.05.2013 12:11:00 page 107. Turn cutter against the adjusting screw. It must move theadjusting screw easily.2.2 BalancingEach cutter set must be balanced after assembly. Cutter set 1,with filler piece opposite the cutter is balanced on the bigbalancing hexagon.Cutter set 1Plastic ring Balancing deviceBalancing hexagon, bigArticle no. 550-0-178 MConical tipFigure 6 Balancing cutter set 1The cutter sets 2 - 4 will be balanced on the small balancinghexagon (Figure 7). The remaining balancing procedure is thesame for all cutter sets.- Place cutter set 1 (with two cutters and two filler pieces) withthe balancing disc upwards on the big balancing hexagon(Figure 6).- Place cutter sets 2 - 4 with the balancing disc upwards onthe small balancing hexagon (Figure 7).Balancing the hexagonal piece, smallArticle no. 550-0-179 MFigure 7 Balancing cutter sets 2 - 4User informationCutter head WMK 360l + 550l -2MEN_WMK-2M-MK_Übersetzung Originalbetriebsanweisung V1.2.docx 02.05.2013 12:11:00 page 11- Raise complete unit by the balancing hexagon handle andplace on the balancing device (Figure 6 and Figure 7). The tipon the lower side of the balancing hexagon must be placedexactly in the sherical hollow of the balancing device.- Bring the cutter sets to rest by pushing up the plastic ring (seeFigure 7).- Push down plastic ring again.balancing weightbalancing hexagonal piecebalancing diskFigure 8 Balancing the cutter sets- Balancing an imbalance with the balancing weights. Firstplace the weights on the balancing disc holes in such a waythat the cutter sets lie stationary and exactly horizontal on thebalancing device.- Press balancing weights into the holes of the balancing plate.User informationCutter head WMK 360l + 550l -2MEN_WMK-2M-MK_Übersetzung Originalbetriebsanweisung V1.2.docx 02.05.2013 12:11:00 page 123 Installation and removal of the cutter headWhen installing and mounting the cutter head, always wearsuitable protective gloves, made from e.g. a material reinforcedwith metal fibres. The cutter is assembled at the cutter-mixer.To prevent the cutter from breaking, use only blades that havebeen precisely ground (see chapter 4), adjusted (seechapter 2.1) and balanced (see chapter 2.2). To make sure thatthe cutters are mounted accurately and to prevent pitting(corrosion), all components must be absolutely clean, dry, freefrom detergents and slightly greased with K+G Wetter ediblegrease.3.1 Assembly of the cutter head- Push cutter shaft sealing washer onto the cutter shaft in frontof the attachment.knife shaftKnife shaft sealing diskbearingFigure 9- Push balancing ring (Figure 10, Pos. 1) onto the cutter shaft.- Push cutter set 1 (Figure 10, Pos. 2) onto the cutter shaft. Theuse of the centring bolt means that only one position ispossible.- Push an intermediate disc (Figure 10, Pos. 3) onto the cuttershaft.- Push cutter set 2 (Figure 10, Pos. 4) onto the cutter shaft,angled at 60º counterclockwise. This should be the angle inrelation to the preceding cutter set.- Push cutter set 3 (Figure 10, Pos. 5) also onto the cutter shaft,angled at 60º counterclockwise in relation to the cutter shaft.- Push one intermediate disc (Figure 10, Pos. 6) and the enddisc (Figure 10, Pos. 7) onto the cutter shaft (installation of a6-piece cutter head).- Screw cap nut (Figure 10, Pos. 8) counterclockwise onto theUser informationCutter head WMK 360l + 550l -2MEN_WMK-2M-MK_Übersetzung Originalbetriebsanweisung V1.2.docx 02.05.2013 12:11:00 page 13cutter head and tighten using the powertool (see specialinformation for use: Powertool).- Screw in safety screw (Figure 10, Pos. 9) and tighten.- Turn cutter head once by hand.- The knives must indicate the prescribed minimum distance tothe bowl. Otherwise, they will have to be reset.- To assemble a 4-piece cutter head, cutter set 2 (Figure 10,Pos. 4) must be replaced by an additional intermediate discand cutter set 3 must be pushed 90° to 1 onto the cutter shaft.- To assemble an 8-piece cutter head, the first of theintermediate discs (Figure 10, Pos. 6) must be replaced bythe cutter set 4. Push cutter set 4 onto the cutter shaft, angledat 30º counterclockwiseFigure 101 Balancing ring 6 Intermediate disc2 Cutter set 1 7 End disc3 Intermediate disc 8 Cap nut4 Cutter set 2 9 Safety screw5 Cutter set 3 10 O-RingCutter shaft10User informationCutter head WMK 360l + 550l -2MEN_WMK-2M-MK_Übersetzung Originalbetriebsanweisung V1.2.docx 02.05.2013 12:11:00 page 143.2 Disassembling the cutter head Completely unscrew the locking screw (refer to Figure 10),turning it counterclockwise. The locking screw is permanentlyconnected to the cap nut.Attention! The retaining screw will be destroyed if it is not completelyunscrewed from the thread of the cutter shaft before thecutter head is loosened.– Place power tool on cap nut.– Unscrew cap nut and discs, and remove cutter sets from thecutter shaft one by one.– For cleaning, the sealing washer must be pulled off the cuttershaft.User informationCutter head WMK 360l + 550l -2MEN_WMK-2M-MK_Übersetzung Originalbetriebsanweisung V1.2.docx 02.05.2013 12:11:00 page 154 Grinding instructionsOnly trained persons may grind the cutter blades. If the grindingwork is to be carried out externally, please hand over thesegrinding instructions to the grinding company.For all grinding tasks, the cutter blades must not be overheatedat the grinding location, as otherwise it can result in materialstress and cracks. Overheating is detected by the yellow-brownto blue colouring.4.1 Grinding- As far as possible, grind cutter blades of a cutter head so thatthey remain balanced.- Grind cutter blade only from thecrown side with a water-cooledgrinding stone, so that the originalgrinding angle (normally 27º) ispreserved.- Grinding with belt grinder withapprox. 3 -3.5 m grinding beltlength. First with grain size 150,then with grain size 240.Bild 10- Grind only in lengthwise direction to prevent hairline cracks.- Polish to a high finish using a polishing wheel or sisal cordbrush and polishing paste.- Deburr and clean cutter blade with a grinding stone.Attention! Sharpen only in caseof damage.Maintain correct radiusFigure 11 Grinding areasconvexUser informationCutter head WMK 360l + 550l -2MEN_WMK-2M-MK_Übersetzung Originalbetriebsanweisung V1.2.docx 02.05.2013 12:11:00 page 165 Cleaning and testing5.1 CleaningThe cutter blades are made of high-alloy chrome steel that isrust-resistant in hardened and polished state. However,corrosion resistance is affected by chloride compounds as theyoccur in every sausage. Consequently, this can cause pitting incase of inadequate cleaning, which in turn can lead to cuttersbreaking in high vibration areas. To prevent this and to ensurehygienic production, the cutter head must be cleaned daily asfollows:- Dismantle the cutter head as described in chapter 3.2.- Dismantle the cutter sets.- Remove all dirt, especially on bearing surfaces of the cutterand on the balancing discs by brushing off with a cleaningagent.- Then clean all parts in the dishwasher or rinse thoroughly withclean water.- Before reassembling the cutter head, dry all parts thoroughlyand grease slightly with K+G Wetter edible grease.- As cleaning agent, a mixture of drinking water and detergentis permitted in the concentration recommended by themanufacturer.5.2 TestingThe cutters are exposed to a high flexural load during cuttingoperations. Therefore, after grinding, they must be tested asfollows:- Hairline crack test! For the crack test, we recommend themagnetic powder test or the dye penetration test procedure.- Testing the remaining material cross-section by comparingwith the drawing templates by presenting the wear area.Unitrans世聯翻譯公司在您身邊,離您近的翻譯公司,心貼心的專業服務,專業的全球語言翻譯與信息解決方案供應商,專業翻譯機構品牌。無論在本地,國內還是海外,我們的專業、星級體貼服務，為您的事業加速！世聯翻譯公司在北京、上海、深圳等國際交往城市設有翻譯基地，業務覆蓋全國城市。每天有近百萬字節的信息和貿易通過世聯走向全球！積累了大量政商用戶數據，翻譯人才庫數據，多語種語料庫大數據。世聯品牌和服務品質已得到政務防務和國際組織、跨國公司和大中型企業等近萬用戶的認可。 專業翻譯公司,北京翻譯公司,上海翻譯公司,英文翻譯,日文翻譯,韓語翻譯,翻譯公司排行榜,翻譯公司收費價格表,翻譯公司收費標準,翻譯公司北京,翻譯公司上海。